Cometic C9540 MLS Intake/Exhaust Gasket - Durable 0.040 in. 76mm for High-Performance Engines

Description

Upgrade your engine's sealing performance with Cometic's C9540 MLS Intake/Exhaust Gasket. Engineered for durability and precision, this gasket ensures reliable sealing under high-performance conditions, preventing leaks and maintaining optimal engine efficiency.

Key Features

  • Multi-Layer Steel (MLS) Construction: Provides superior heat resistance and sealing reliability for demanding engine environments.
  • 0.040 in. Thickness: Optimized compression for secure sealing without compromising engine performance.
  • 76mm Bore Size: Precision-engineered for perfect fitment on compatible engine blocks.
  • Lightweight Design: Weighs just 0.1 lbs for easy installation and reduced engine load.

Why Choose This Product

Cometic's C9540 gasket is trusted by racers and enthusiasts for its unmatched durability and leak-proof performance. The MLS construction resists warping and degradation, ensuring long-term reliability. Its precise 76mm bore size guarantees a perfect fit, while the 0.040 in. thickness balances sealing power with engine efficiency. Whether you're modifying a high-performance engine or maintaining a stock setup, this gasket delivers consistent sealing under extreme temperatures and pressures.

SKU: GM9788D781
MPN: C9540
UPC: 191070017934
Category: Gaskets/Seals
Brand: Cometic
Stock: In Stock
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Upgrade your engine's sealing performance with Cometic's C9540 MLS Intake/Exhaust Gasket. Engineered for durability and precision, this gasket ensures reliable sealing under high-performance conditions, preventing leaks and maintaining optimal engine efficiency.

Key Features

  • Multi-Layer Steel (MLS) Construction: Provides superior heat resistance and sealing reliability for demanding engine environments.
  • 0.040 in. Thickness: Optimized compression for secure sealing without compromising engine performance.
  • 76mm Bore Size: Precision-engineered for perfect fitment on compatible engine blocks.
  • Lightweight Design: Weighs just 0.1 lbs for easy installation and reduced engine load.

Why Choose This Product

Cometic's C9540 gasket is trusted by racers and enthusiasts for its unmatched durability and leak-proof performance. The MLS construction resists warping and degradation, ensuring long-term reliability. Its precise 76mm bore size guarantees a perfect fit, while the 0.040 in. thickness balances sealing power with engine efficiency. Whether you're modifying a high-performance engine or maintaining a stock setup, this gasket delivers consistent sealing under extreme temperatures and pressures.

SKU GM9788D781
MPN C9540
UPC/GTIN 191070017934
Brand Cometic
Category Gaskets/Seals
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Reviews

Make Model Years
Kawasaki KX450 2019-2025
Kawasaki KX450X 2019-2025
KTM 450 SX-F 2020-2025
KTM 450 SX-F Factory Edition 2020-2025
Husqvarna FC 450 2020-2025
Husqvarna FC 450 Rockstar Edition 2020-2025
GasGas MC 450F 2021-2025

Frequently Asked Questions

Yes, confirmed fitment for 2019-2025 Kawasaki KX450 models.

Yes, direct replacement with upgraded MLS construction for better sealing.

Recommended to use new or ARP head studs for best results with MLS gaskets.

MLS provides superior sealing, heat resistance, and durability for high-performance or high-compression builds.

Yes, Cometic MLS gaskets accommodate most aftermarket valve jobs up to +2mm overbore.

Installation Guide

Difficulty Easy
Est. Time 15 min

Tools Required

  • socket set
  • torque wrench
  • gasket scraper
  • RTV sealant

Pro Tips

  • Clean all surfaces with brake cleaner
  • Apply thin layer of RTV to cylinder head ports
  • Torque in crisscross pattern to spec (typically 8-10 ft-lbs)

Common Mistakes to Avoid

  • Not cleaning mating surfaces thoroughly
  • Over-torquing bolts
  • Reusing old bolts

Comparison vs Stock/OEM

OEM uses paper/composite gasket; Cometic MLS is multi-layer steel

Improvements

  • Better sealing under high compression/heat
  • Reusable if undamaged
  • Supports higher boost/porting

Considerations

  • Requires precise torque specs
  • May need head studs

Durability & Warranty

Expected Lifespan Engine rebuild lifespan (100+ hours racing)
Warranty 1 year manufacturer defect warranty
Maintenance Inspect during top-end services; reusable if flat and undamaged

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